How is PVC foil Used in Doors Production?

How-is-PVC-foil-Used-in-Doors-Production
How-is-PVC-foil-Used-in-Doors-Production

In this article, JB PVC will analyze how is PVC foil used in doors production. 

In the production of interior doors, especially when applying PVC foil to the surface, membrane press machines and laminate machines are commonly used. These machines help achieve a precise and uniform application of the PVC foil onto the door surfaces. 

Substrates: 3D boards of MDF, WPC, PVC.

Suitable glue: vacuum press glue.

PVC foil thickness: 0.3mm-0.5mm

PVC foil width: 1400mm, 1420mm.

PVC Foil for Laminate

Substrates: 2D panels of MDF, plywood, WPC, PVC.

Suitable glue: PUR glue.

PVC foil thickness: 0.14mm-0.5mm

PVC foil width: 1260mm.

Basic Operating Procedures

1. Preparation of Doors:
Doors are manufactured or assembled, typically from MDF or another suitable substrate.

2. Surface Preparation:
The surfaces of the doors are prepared by cleaning and, if necessary, sanding to ensure they are smooth and free from any imperfections.

3. Cutting PVC Foil:
Rolls of PVC foil are loaded into cutting machines that precisely cut the foil to the dimensions of each door. Automated cutting machines help ensure accuracy and efficiency.

Usually, the PVC foil you buy will be a specific width to fit your machine, so usually the machine will only cut to length. During laminate, the machine will complete cutting while laminating.

4. Application of Adhesive:
Depending on the type of PVC foil used, doors may be coated with a suitable adhesive. If you purchase PVC foil with pre-coated adhesive, the film will fit more smoothly, the adhesion effect will be better, and the glue shape will be more stable.

5. Membrane Press Machine:
Doors move to the membrane press machine, designed to simultaneously apply heat and pressure. The PVC foil is placed onto the door surface, and the membrane press machine uses a flexible membrane or vacuum bag to apply pressure and conform the PVC foil to the contours of the door.

Demonstration Video Reference: https://www.youtube.com/watch?v=tHrB8X6RbTA&t=21s

PVC membrane Foil for Interior Door

6.Laminate Machine
For the lamination of PVC film on flat door panels, under the action of high temperature, the glue on the PVC film and the glue on the door panel fuse with each other, become flat and fit under pressure, and then further cool down.

Demonstration Video Reference: https://www.youtube.com/watch?v=bhD_VMx7IFc

7. Trimming and Finishing:
Any excess PVC foil is trimmed from the edges of the doors, resulting in a clean and finished appearance. This may be done automatically or by operators using cutting tools.

Conclusion

The use of membrane press machines and laminate machines in door production provides an efficient and consistent way to apply PVC foil, ensuring a high-quality finish. The choice between membrane press and laminate machines may depend on factors such as the specific production requirements, the type of doors being produced, and the desired finish.

To learn more or want high-quality PVC foil, CONTACT US!

How to Choose a Good Factory for PVC Decorative Film

Factory for PVC Decorative Film

Choosing a good factory for PVC decorative film involves a comprehensive evaluation process. Here are some key steps to guide you through the selection:

Define Your Requirements

Clearly outline your specific requirements for PVC decorative film, includes:

Designs/color options

Thickness

Width

Price range

Quality (The positioning of one’s own products determines the quality requirements for PVC foil)

Determination of one’s own capabilities (including whether it has import capabilities and whether it can reach the other party’s MOQ)

Any other customized features you may need.

Research Factories and List Shortlisted PVC Decorative Film Factories

Conduct thorough research to identify potential factories of PVC foil. You can use google, social media, industry exhibitions, and recommendations from business contacts. Create a shortlist of factories that seem to match your requirements.

Factory Reputation and Background Check

Assess the enterprise or PVC film production factory’s formality and export capabilities.

Ascertain the presence of a formal website and email, checking familiarity with PVC decorative film and product information.

Factory-for-PVC-Decorative-Film

Establish the factory’s age, recognizing that experienced, older facilities often possess superior problem-solving abilities in the production process.

Determine the production capacity of the factory and its suitability for meeting your specific requirements.

Verify the factory’s adherence to international quality standards; certifications like ISO 9001 can signal a commitment to quality manufacturing processes.

Look at the Product Pictures

Have a preliminary impression of the product’s quality and color from the company’s website, videos, or pictures sent to you by the salesperson.

Ask for a Quote

Of course, price is a crucial step, but you can’t just pursue low prices.
A responsible factory will not give up quality control because of your low-price requirements, but if you encounter an irresponsible factory, your blind demand for low prices will only destroy your business development prospects.

While cost is an important factor, it should not be the sole determining factor. Balance the cost with the overall quality, reliability, and capabilities of the factory.

Click here for a quick quote!

Inquire about Brochures and Purchase Samples

Most factories are willing to provide samples and sample brochures to you. You may need to pay a sample fee or shipping fee, which depends on your needs, but if it is necessary for you, this is not an important issue.

After you get the sample book, first select the design and color you need, or match it according to the required design and color of your existing products. It doesn’t matter if there is no match, most factories can provide customized services.
Then ask for or purchase samples. After getting the samples, judge the quality of the samples from the color, flexibility, smell, etc. It is necessary to conduct product testing at this time.

Want free PVC film samples and e-catalogs?

The Factory Further Determines

Customization Capabilities

If customization is important to your business, inquire about the factory’s ability to produce custom designs, colors, and patterns. A factory that can accommodate your specific needs is a valuable partner.

Raw Material Sourcing

Ask about the source of the raw materials used in production. Quality PVC films start with quality raw materials, so understanding their sourcing practices is crucial.

Lead Times and Delivery

Discuss lead times for production and delivery. Timely delivery is crucial for your business operations, so ensure the factory can meet your deadlines.

Communication and Customer Support

Evaluate the communication channels and customer support provided by each factory. Effective communication is essential for addressing concerns and maintaining a smooth business relationship.

Of course, now that you have reached this step, you already have a certain understanding of its service quality and communication effect. You should also be able to make a rough judgment on whether it is your partner.

Quality Control Processes

Investigate the factory’s quality control processes. A factory with robust quality control measures is more likely to produce consistent and reliable PVC decorative films.

Visit the Factory

If feasible, consider visiting the factories on your shortlist. A visit allows you to assess their facilities, meet key personnel, and gain a better understanding of their operations.
By carefully considering these factors and conducting thorough due diligence, you can make an informed decision when choosing a good factory for PVC decorative film production. It’s important to establish a strong and reliable partnership for the success of your business.