How is PVC foil Used in Doors Production?

How-is-PVC-foil-Used-in-Doors-Production
How-is-PVC-foil-Used-in-Doors-Production

In this article, JB PVC will analyze how is PVC foil used in doors production. 

In the production of interior doors, especially when applying PVC foil to the surface, membrane press machines and laminate machines are commonly used. These machines help achieve a precise and uniform application of the PVC foil onto the door surfaces. 

Substrates: 3D boards of MDF, WPC, PVC.

Suitable glue: vacuum press glue.

PVC foil thickness: 0.3mm-0.5mm

PVC foil width: 1400mm, 1420mm.

PVC Foil for Laminate

Substrates: 2D panels of MDF, plywood, WPC, PVC.

Suitable glue: PUR glue.

PVC foil thickness: 0.14mm-0.5mm

PVC foil width: 1260mm.

Basic Operating Procedures

1. Preparation of Doors:
Doors are manufactured or assembled, typically from MDF or another suitable substrate.

2. Surface Preparation:
The surfaces of the doors are prepared by cleaning and, if necessary, sanding to ensure they are smooth and free from any imperfections.

3. Cutting PVC Foil:
Rolls of PVC foil are loaded into cutting machines that precisely cut the foil to the dimensions of each door. Automated cutting machines help ensure accuracy and efficiency.

Usually, the PVC foil you buy will be a specific width to fit your machine, so usually the machine will only cut to length. During laminate, the machine will complete cutting while laminating.

4. Application of Adhesive:
Depending on the type of PVC foil used, doors may be coated with a suitable adhesive. If you purchase PVC foil with pre-coated adhesive, the film will fit more smoothly, the adhesion effect will be better, and the glue shape will be more stable.

5. Membrane Press Machine:
Doors move to the membrane press machine, designed to simultaneously apply heat and pressure. The PVC foil is placed onto the door surface, and the membrane press machine uses a flexible membrane or vacuum bag to apply pressure and conform the PVC foil to the contours of the door.

Demonstration Video Reference: https://www.youtube.com/watch?v=tHrB8X6RbTA&t=21s

PVC membrane Foil for Interior Door

6.Laminate Machine
For the lamination of PVC film on flat door panels, under the action of high temperature, the glue on the PVC film and the glue on the door panel fuse with each other, become flat and fit under pressure, and then further cool down.

Demonstration Video Reference: https://www.youtube.com/watch?v=bhD_VMx7IFc

7. Trimming and Finishing:
Any excess PVC foil is trimmed from the edges of the doors, resulting in a clean and finished appearance. This may be done automatically or by operators using cutting tools.

Conclusion

The use of membrane press machines and laminate machines in door production provides an efficient and consistent way to apply PVC foil, ensuring a high-quality finish. The choice between membrane press and laminate machines may depend on factors such as the specific production requirements, the type of doors being produced, and the desired finish.

To learn more or want high-quality PVC foil, CONTACT US!

How to Choose a Good Factory for PVC Decorative Film

Factory for PVC Decorative Film

Choosing a good factory for PVC decorative film involves a comprehensive evaluation process. Here are some key steps to guide you through the selection:

Define Your Requirements

Clearly outline your specific requirements for PVC decorative film, includes:

Designs/color options

Thickness

Width

Price range

Quality (The positioning of one’s own products determines the quality requirements for PVC foil)

Determination of one’s own capabilities (including whether it has import capabilities and whether it can reach the other party’s MOQ)

Any other customized features you may need.

Research Factories and List Shortlisted PVC Decorative Film Factories

Conduct thorough research to identify potential factories of PVC foil. You can use google, social media, industry exhibitions, and recommendations from business contacts. Create a shortlist of factories that seem to match your requirements.

Factory Reputation and Background Check

Assess the enterprise or PVC film production factory’s formality and export capabilities.

Ascertain the presence of a formal website and email, checking familiarity with PVC decorative film and product information.

Factory-for-PVC-Decorative-Film

Establish the factory’s age, recognizing that experienced, older facilities often possess superior problem-solving abilities in the production process.

Determine the production capacity of the factory and its suitability for meeting your specific requirements.

Verify the factory’s adherence to international quality standards; certifications like ISO 9001 can signal a commitment to quality manufacturing processes.

Look at the Product Pictures

Have a preliminary impression of the product’s quality and color from the company’s website, videos, or pictures sent to you by the salesperson.

Ask for a Quote

Of course, price is a crucial step, but you can’t just pursue low prices.
A responsible factory will not give up quality control because of your low-price requirements, but if you encounter an irresponsible factory, your blind demand for low prices will only destroy your business development prospects.

While cost is an important factor, it should not be the sole determining factor. Balance the cost with the overall quality, reliability, and capabilities of the factory.

Click here for a quick quote!

Inquire about Brochures and Purchase Samples

Most factories are willing to provide samples and sample brochures to you. You may need to pay a sample fee or shipping fee, which depends on your needs, but if it is necessary for you, this is not an important issue.

After you get the sample book, first select the design and color you need, or match it according to the required design and color of your existing products. It doesn’t matter if there is no match, most factories can provide customized services.
Then ask for or purchase samples. After getting the samples, judge the quality of the samples from the color, flexibility, smell, etc. It is necessary to conduct product testing at this time.

Want free PVC film samples and e-catalogs?

The Factory Further Determines

Customization Capabilities

If customization is important to your business, inquire about the factory’s ability to produce custom designs, colors, and patterns. A factory that can accommodate your specific needs is a valuable partner.

Raw Material Sourcing

Ask about the source of the raw materials used in production. Quality PVC films start with quality raw materials, so understanding their sourcing practices is crucial.

Lead Times and Delivery

Discuss lead times for production and delivery. Timely delivery is crucial for your business operations, so ensure the factory can meet your deadlines.

Communication and Customer Support

Evaluate the communication channels and customer support provided by each factory. Effective communication is essential for addressing concerns and maintaining a smooth business relationship.

Of course, now that you have reached this step, you already have a certain understanding of its service quality and communication effect. You should also be able to make a rough judgment on whether it is your partner.

Quality Control Processes

Investigate the factory’s quality control processes. A factory with robust quality control measures is more likely to produce consistent and reliable PVC decorative films.

Visit the Factory

If feasible, consider visiting the factories on your shortlist. A visit allows you to assess their facilities, meet key personnel, and gain a better understanding of their operations.
By carefully considering these factors and conducting thorough due diligence, you can make an informed decision when choosing a good factory for PVC decorative film production. It’s important to establish a strong and reliable partnership for the success of your business.

PVC calendered film manufacturers: Vital in PVC Film Production

pvc calendered film manufacturer

As a PVC Calendered Film Manufacturer, we advocate that PVC calendering technology is undoubtedly an indispensable key step in the field of PVC film manufacturing that is widely used today. Let us uncover the key steps and innovations behind this technology and understand how it has become an indispensable production link in PVC film manufacturing.

What is PVC calendering?

PVC calendering is a manufacturing technique employing extruders, calenders, and various equipment to transform PVC resin into films or sheets. Known for its high efficiency, continuous operation, and advanced automation, this method finds extensive application in PVC membrane production.

Within the PVC film production process, PVC calendering plays a pivotal role. Not only does it facilitate the conversion of PVC resin into films or sheets, but it also allows for precise control over thickness, uniformity, transparency, hardness, elasticity, and other physical properties. This is achieved by adjusting process parameters and formulas, tailoring the PVC film to meet the specific requirements of various industries.

PVC Calendering Holds a Central Role in the Manufacturing of PVC Films

It is mainly reflected in the following aspects:

1. Control the thickness and uniformity of PVC film

Key parameters, including temperature, pressure, and rotation speed, directly influence the thickness and uniformity of PVC films during the calendering process. Through precise adjustment of these parameters, it becomes possible to manufacture PVC films that meet specific thickness and uniformity requirements.

2. Enhancing the transparency and gloss of PVC film

In the PVC calendering process, incorporating additives and employing surface treatment agents are effective methods to improve the transparency and gloss of the PVC film, enhancing its visual appeal.

3. Improving the hardness and elasticity of PVC film

Through adjustments to both the formula and process parameters during PVC calendering, it is possible to enhance the hardness and elasticity of the PVC film, ultimately boosting its durability and extending its service life.

4. Attaining Versatility in PVC Membranes

Through the incorporation of various additives and functional agents in the PVC calendering process, diverse PVC membranes can be manufactured, serving different purposes such as waterproofing, heat insulation, explosion resistance, and more.

Basic Processes and Steps of PVC Calendering

1. Ingredients

Add PVC resin, plasticizer, stabilizer, filler and other additives to the mixing equipment in a certain proportion and order and mix thoroughly.

2. Plasticizing

The mixed PVC material is put into the extruder and calender, and the PVC material is melted and further plasticized through heating and shearing.

3. Forming

The plasticized PVC material is transferred to the cooling drum through a mold or calender to form a film of a certain thickness and width.

4. Cooling

Transfer the formed PVC material to the cooling line or cooling drum, and quickly cool it down through forced cooling to prevent stress deformation of the material.

5. Traction

Pull the cooled PVC material out with a traction device and roll it into a roll.

6. Cutting and Packaging

Cut and package the rolled PVC materials as required to complete the entire production process.

In the PVC calendering process, precise control of parameters in each step is essential. Managing variables like temperature, pressure, and rotational speed significantly influences the quality and performance of the end product. Additionally, ensuring high-quality PVC membranes requires attention to raw material quality, equipment cleanliness, and regular maintenance.

If a factory has PVC film calendering production lines, it will have the following advantages:

1. Efficient production

The calendering production line is an efficient production method that can produce PVC films quickly and continuously, thereby improving production efficiency and reducing production costs.

2. Stable Quality

The calendering production line has precise process control and highly automated equipment, which can ensure the stable quality of PVC films and reduce product defect rates and waste.

3. High Production Flexibility

The calendering production line can quickly adjust the production process and product types according to market demand, thereby better meeting customer needs and improving market competitiveness.

4. Reduce Costs and Benefit Customers

The calendering production line uses automated equipment and has high production efficiency. JB PVC advocates that the saved production costs can be used to benefit customers, and we can develop and make progress together with our partners.

What is PVC membrane foil? Learn Best Practices

PVC-membrane-foil

What is PVC membrane foil and used for?

What is PVC membrane foil?

The PVC membrane foil is a new type of decorative material made of high molecular polymer (PVC), adding various additives, calendering and compounding. It can be compounded with wood, plastic board, aluminum board, iron board and other substrates to make multi-use decorative material.

PVC-membrane-foil

What is PVC membrane foil used for?

 It is widely used in furniture, doors, wall panels and other interior decoration.

These options allow you to create a unique and personalized look for your project, whether you’re using it for furniture manufacturing, interior design, or construction applications.

What is membrane PVC foil made of ?

The PVC foil Production Process

Table of Contents

JB PVC is a leading PVC film production company, providing high-quality finishing materials for doors and wall panels since 2009. Our success areas include supplying PVC film for industrial leading companies of doors like MEIXIN, WANGLI safety door, and many others.

LEARN MORE

Mixing, Stirring

First, the PVC resin is crushed and processed into powder, and then heated, mixed with other materials, stirred, extruded, and other processes to make plasticized materials.

Melting, Press

Then, after melting the PVC particles at high temperature, use a calendar line to press them into a substrate with a certain thickness.

Printing, Laminating

Finally, in order to look beautiful and enhance the protective function of PVC membrane foil, printing and laminating operations are usually performed on the surface.

Why you choose PVC membrane foil?

Superior manufacturing and chemical properties Ensure a long-lasting finish.

Chemical resistance: It has good resistance to many chemicals, such as acids, alkalis, oils, solvents and cleaning agents. This allows it to withstand corrosion and contamination from various chemicals in actual use, thus maintaining its appearance and performance.
Heat resistance: It has very good thermal stability and can keep its appearance and performance unaffected for a long time in a high temperature environment.
Water Resistance: It has very low absorption of water, which makes it less prone to deformation and rot even in wet environments

The extensive color collection perfectly matches your project.​

It is available in an extensive range of colors, patterns, and textures, making it a highly versatile and customizable material. This means that you can choose from a vast collection of colors that will perfectly match your project's needs, whether you're looking for a bold and vibrant finish or a more subtle and muted one.
Some of the most popular color options include classic wood grains, solid colors, metallic finishes, fabric, wall panel style and abstract patterns.
In addition to its broad range of colors, pvc foil for membrane press also offers exceptional color consistency, meaning that each sheet or roll of material will have the same color and finish, ensuring a seamless and uniform appearance across your project.
Overall, the extensive color collection of membrane PVC foil is one of its key benefits, providing a virtually endless array of design possibilities for your project. Whether you're looking to create a traditional or modern aesthetic, there is a PVC foil color and pattern to perfectly match your vision.

Cost-effective materials achieve a professional finish.

When choosing a cost-effective material for membrane PVC foil, it is important to consider factors such as durability, ease of installation, maintenance requirements, and the desired aesthetic result. By selecting the right materials, it is possible to achieve a professional finish while staying within budget.
When PVC foil applies to wall panel decoration, our PVC film offers superior finishing for wall panels at affordable prices. With our high-quality and cost-effective PVC film, you can enhance your wall panels' durability and aesthetic appeal without breaking the bank.

Confused about what color suits your needs?

CLICLK HERE